Precision CNC Milling Of Aluminum Monolithic Heatsink
In need of a custom monolithic heatsink for an RF module, a client in the test and measurement industry turned to H&S to take advantage of our experience in machining complex and challenging components.
During prototyping and early production runs, we realized that this complex structured monolithic heatsink required extensive and costly machining. Reworking the process, we engineered a design that started with an extrusion molded piece which reduced most of the machining. The extrusions were then CNC milled to the desired specifications.
The heatsink was composed of 6063-T5 aluminum and had final dimensions of 5.900" x 3.526" x 1.021". A class 3 chromate conversion coating was applied per ASTM B449-93 standard; which acts as protection against corrosion and has low electrical contact impedance.
To maintain dimensional integrity, we used in-process testing and inspection equipment such as a Brown and Sharp Mistral CMM as well as visual inspections. These advanced quality capabilities verified that the required ±.001" tolerances were met.
By re-engineering this component from a CNC milling only piece to combining CNC milling with extrusion molding, we reduced the run time and the project cost; the client realized an almost 40% reduction in the part price.
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Highlights Of This Precision CNC Milling Project
- Product Description
- RF Module
- CNC Milling Capabilities Applied/Processes
- Equipment Used to Manufacture Part
- Programmed using Virtual Gibbs
Kitamura HX400iSII Horizontal Machining Center
- Overall Part Dimensions
- 5.900 x 3.526 x 1.021
- Tightest Tolerances
- +/- .001
- Material Used
- Aluminum 6063-T5
- Material Finish
- Chemical Conversion Coating ASTM B449-93, Class 3
- Color: Clear
- In process testing/inspection performed
- Dimensional Inspection checked with Brown and Sharp Mistral CMM Coordinate Measuring Machine , Visual Inspection
- Industry for Use
- Test and Measure
- Delivery/Turnaround Time
- 30 w/days
- Delivery Location
- Austin, TX
- Standards Met
- RoHS, Customer Specifications, 2D CAD Drawing, 3D Model Creo Parametric formerly known as Pro/E,ASTM B449-93, Class 3
- Product Name
- Monolithic Heatsink