FAQs About Defense & Government Robotic and Remote Operation Device Manufacturing

Defense robotics, such as drones, combat, or surveillance ground robots, are designed to be fail-proof for use in sensitive and mission-critical operations. The parts that go into this equipment need to be durable in extreme conditions and rough handling. They also need to be fabricated and machined so that they fit and actuate correctly every time the device is deployed. Our capabilities meet these requirements and include:

• ±0.0002 in. tolerance windows to maximize product consistency and eliminate performance drift.
• Complex part geometries for increasingly compact, intricate designs.
• Rugged build quality for protection in extreme temperatures, vibration, and exposure risks.

Selecting the right high-quality materials improves equipment performance and extends service life. We source a variety of durable materials for military-grade robots and UAVs, including:

• Stainless steel: Corrosion resistance and long-term durability.
• Aluminum and titanium: Ideal strength-to-weight ratios for aerial and mobile robots.
• Plastics and FR4: Protect and insulate electronic housings.

Robots and remotely operated equipment include drones and tracked or wheeled robots. They are used for a variety of operations including:

• Drones and UAV systems.
• Reconnaissance and surveillance operations.
• Logistics support, including transport and resupply.
• Firefighting.
• Inspection of infrastructure (such as pipelines and bridges).
• Medical robotics for military healthcare facilities

We manufacture many electro-mechanical and systems and components for robotics applications, including:

• Actuators, gearboxes, and sensor mounts.
• Brackets, frames, and chassis.
• Custom gaskets and enclosures.
• Fully integrated assemblies.

Our capabilities include:

• Multi-axis CNC milling and turning.
• Precision laser cutting.
• Welding and bending.
• Elastomer and gasket production.
• Custom box builds.

Yes. We maintain and comply with the following certifications:

• ITAR registration to safeguard sensitive project information.
• AS9100 certification that verifies aerospace-grade quality standards.
• DFARS CDI compliance for securing digital information and project data.

Yes. Because defense programs often require short runs of highly specialized parts, H&S supports advanced rapid prototyping as well as small and large production runs. This versatility helps streamline production and meet demanding defense timelines.

In an industry where cybersecurity is just as critical as machining accuracy, H&S has invested in advanced line-of-access systems. This provides managed SOC monitoring around the clock and cloud-based protection that aligns with DFARS CDI requirements.

Lead times vary based on project complexity, but generally fall within four to six weeks for standard runs. Faster or extended timelines are available, depending on unique program requirements and manufacturer needs.